조선 산업에서 10kW+ 파이버 레이저 커팅 머신의 적용

In the genuine manufacturing system of ships, laser slicing and laser welding are commonly worried in two processes, which are the two most labor-consuming and cost-intensive approaches in ship hull construction. In latest years, with the non-stop improvement of shipbuilding technology, shipbuilding substances and ship format have additionally changed. At the identical time, "precision shipbuilding" and "rapid shipbuilding" have turn out to be the fundamental tendencies in the improvement of the shipbuilding industry. Therefore, 10kW+ laser slicing machines are swiftly popularized in the shipbuilding enterprise with their special advantages.
The shipbuilding enterprise has excessive necessities for the accuracy of the hull phase transfer, and the body switch hole need to be managed inside the vary of 1mm. In the past, when shipbuilding agencies used plasma reducing machines to reduce the ribbed panel, in order to make sure the meeting gap, it used to be vital to set a trimming allowance on the ribbed panel, which required guide trimming at some stage in on-site assembly. However, the exceptional of guide slicing is uneven, and oxides continue to be in the kerf, and at the equal time, the meeting workload is increased, the meeting cycle is increased, and the whole segmented building cycle is prolonged.
The software of high-power laser reducing computing device flawlessly solves this problem. The 10kW+ laser slicing machines can make sure the high-precision manufacturing of the workpiece, and the error of the workpiece produced via the 10kW+ laser slicing machines is inside ±0.05mm. And due to the fact the high-power laser reducing computer can acquire high-speed cutting, its heat-affected region is a great deal smaller than that of the plasma slicing machine, which efficaciously improves the trouble of workpiece deformation. In addition, due to the small machining error (within ± 0.05mm) of the laser slicing desktop workpiece, the rib is no longer reserved for slicing extra material. This can now not solely shop substances and decrease extra labor consumption, however additionally store time and shorten the manufacturing cycle of ships, which is greater in line with the improvement tendencies of "precision shipbuilding" and "rapid shipbuilding".
 
Compared with the preceding ordinary manufacturing techniques (flame cutting, plasma cutting), the 10kW+ laser reducing machine has the following advantages:
1. Low processing cost, few processing steps and excessive efficiency
The normal system typically consists of 5 tactics + four components handling, whilst 10kW+ laser reducing computer can simplify the method into two processes: plate entry and laser reducing (laser slicing + laser beveling + laser drilling). It now not solely improves the processing pace and saves labor, however additionally noticeably reduces the price of shipbuilding. In addition, the 10kW+ laser slicing laptop is very wonderful in dealing with medium and heavy plate processing. The velocity is quicker than ordinary plasma cutting, and with the make bigger of power, the pace of laser reducing 10mm carbon metal plate will proceed to increase. Similarly, with the make bigger of power, the restriction reducing thickness of carbon metal plate is additionally increasing.
2. Flexible and wise manufacturing is extra appropriate for shipbuilding industry
Laser slicing machines and robots can assist customers attain shrewd and bendy production. The 10kW+ steel sheet laser reducing machine is geared up with a hydraulic lifting auxiliary feeding mechanism and a lifting trade platform to understand bendy feeding, fine-tuning and speedy reducing of plates, and minimize non-production time. At the equal time, blended with the notably clever CNC bus system, the 10kW+ laser slicing machine can recognize the features of altering reducing method settings, real-time monitoring of slicing status, and whole-process detection and recording of reducing facts parameters. This is an essential assist for engineers to continually optimize the slicing system parameters and optimize the slicing impact of the workpiece.
3. Easy to maintain, shop time and effort
The mild supply of the fiber laser reducing laptop is that the laser beam is transmitted thru the optical fiber. Compared with the typical mechanical optical path, this optical fiber transmission approach is simpler, clear at a glance, and convenient to maintain. Combined with the energy distribution cupboard of the 10kW+ laser slicing machine, it is safe, dust-proof and anti-static, which radically saves the time, strength and fee of maintenance.
Senfeng specializes in the lookup and improvement and manufacturing of laser slicing machines, offering custom-made options for world customers. If you prefer to be aware of greater about our products, please contact us.

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